DIY Flat Pack
Five flat-pack options, pre-cut and pre-drilled, ready to assemble at your kitchen table. Same workshop standard as our $5,000 builds, smaller package.
Ships in 1–2 weeks · Pay in full at order · Ships US & Canada
What ships,
what you do.
A real cart, in a real box, that you assemble in an afternoon. The flat-pack is sized to fit through a standard apartment doorway and hand-carry up a flight of stairs. Two people make it easy; one person can manage if you take your time.
What ships to your door
- i.Pre-cut Baltic birch panelsAll side, top, and shelf panels in 3/4-inch Baltic birch. Edge-finished, ready to assemble.
- ii.Solid hardwood frame piecesPre-doweled, no drilling needed.
- iii.Hardware bagEvery bolt, washer, and dowel labelled and counted. Plus an Allen key and a spare of every fastener.
- iv.4× castersStandard locking wheels, or upgrade to 250-lb-rated commercial.
- v.Printed instructionsReal photos, not stock illustrations. The same build steps Sam follows in the shop.
- vi.Branded build tagStamped with your build number and signed by Sam.
Four-step assembly
- i.Lay out the panelsOpen the box, identify the pieces against the diagram. About 5 minutes.
- ii.Dry-fit the frameConnect the dowels, check the geometry, no fasteners yet. About 15 minutes.
- iii.FastenBolt it together with the Allen key. About 30 minutes for a careful first build.
- iv.Stand it up, attach castersFlip onto its top, attach the four casters, flip back. About 10 minutes.
- v.Total timeMost customers finish in about an hour. Two people make it easier.
- vi.If you get stuckText the number on the build tag. Someone in the shop picks up.
Same wood. Same wheels.
Smaller package.
The DIY kit uses the same 3/4-inch Baltic birch and the same hardwood frame components as our $5,000 Custom Elite builds. The difference is the box, not the materials. We do not have a "consumer grade" — there is one workshop standard, and this is it in flat-pack form.
The reason it costs $999 instead of $1,500 is that you do the assembly. Not because we cut corners. The wood is the same. The hardware is the same. The build tag is signed by the same hand.
$999. Ships in two weeks. Yours forever.
Order today, we ship inside two weeks. If anything in the box looks wrong, text us — we will replace it free.